What is the role of sanitary pumps in the pharmaceutical industry？

In the pharmaceutical industry, the role of sanitary pumps is crucial, as they are widely used in various stages of drug production to ensure the quality, safety, and compliance of drugs. The following are the main functions of sanitary pumps in the pharmaceutical industry:

Raw material transportation

Function: The sanitary pump is used to transport various raw materials (such as drugs, solvents, excipients, etc.) from storage tanks to reaction vessels, mixing tanks, or other processing equipment.

Importance: The pharmaceutical process requires extremely high purity and hygiene of raw materials. Sanitary pumps can ensure that raw materials are not contaminated during transportation, maintaining their quality and stability. For example, in antibiotic production, sanitary pumps transport fermentation broth from fermentation tanks to subsequent extraction and purification equipment to prevent microbial contamination.

Example: In the production of insulin, the sanitary pump transports the insulin stock solution from the storage tank to the purification system, ensuring that the stock solution is not contaminated by external factors during transportation and guaranteeing the quality of the drug.

Medication preparation

Function: In the process of drug production, it is necessary to mix multiple ingredients in a certain proportion to prepare a medicinal solution. Sanitary pumps are used to transport liquids of different components into mixing tanks for mixing.

Importance: The precise delivery capacity of the sanitary pump can ensure the accurate proportion of ingredients in the medicine, ensuring the efficacy and safety of the drug. At the same time, the sanitary design of the sanitary pump can prevent contamination of the medication during the dispensing process.

Example: In the production of compound oral liquid, the sanitary pump delivers various traditional Chinese medicine extracts, syrups, preservatives, etc. to the mixing tank in proportion to ensure that the ingredients of the liquid are evenly distributed and meet the drug standards.

Liquid filling

Function: The sanitary pump is used to transport medication from storage tanks or mixing tanks to the filling machine for medication filling.

Importance: The flow stability and accuracy of the sanitary pump can ensure the accurate dosage of the drug filling and ensure the consistency of the drug dosage. At the same time, the hygiene of the sanitary pump can prevent the liquid medicine from being contaminated during the filling process.

Example: In the production of injection solutions, the sanitary pump delivers the strictly sterilized and filtered liquid to the filling machine to ensure that the dosage of each injection solution is accurate and meets the drug quality standards.

Liquid filtration and purification

Function: In the process of drug production, the liquid medicine usually needs to be filtered and purified to remove impurities and microorganisms. Sanitary pumps are used to deliver medication to filters and purification equipment.

Importance: Sanitary pumps can ensure stable flow of medication during filtration and purification processes, ensuring the effectiveness of filtration and purification. At the same time, the hygiene of the sanitary pump can prevent contamination of the medication during transportation.

Example: In the production of biological products, the sanitary pump delivers the drug solution to the ultrafiltration system to remove large molecular impurities and microorganisms, ensuring the purity and safety of the drug solution.

Cleaning and disinfection

Function: Pharmaceutical equipment needs to be strictly cleaned and disinfected before and after use to prevent cross contamination. Sanitary pumps are used to deliver cleaning and disinfectant solutions to equipment for cleaning and disinfection.

Importance: The sanitary design and corrosion resistance of the sanitary pump can ensure that the delivery of cleaning and disinfectant solutions is not contaminated, ensuring the effectiveness of cleaning and disinfection.

Example: After production is completed, the sanitary pump delivers purified water or disinfectant to equipment such as reaction vessels and pipeline systems for cleaning and disinfection, ensuring the hygiene status of the equipment.

Comply with regulatory requirements

Function: The pharmaceutical industry is subject to strict regulatory oversight, such as GMP (Good Manufacturing Practice), FDA (US Food and Drug Administration), etc. The design and use of sanitary pumps must comply with these regulatory requirements.

Importance: The hygiene, easy cleaning, and easy disinfection characteristics of sanitary pumps can help pharmaceutical companies meet regulatory requirements and ensure compliance in drug production.

Example: The surface of a sanitary pump is polished to achieve a certain roughness requirement, reducing the possibility of bacterial growth. At the same time, the design of the sanitary pump complies with FDA and 3A hygiene standards, ensuring that it will not contaminate the medication during use.

Improve production efficiency

Function: The efficient delivery capacity of sanitary pumps can improve the efficiency of drug production and reduce production time.

Importance: In large-scale pharmaceutical production, the efficient performance of sanitary pumps can ensure smooth production processes, improve production efficiency, and reduce production costs.

Example: In the production of large-scale oral liquids, sanitary pumps can quickly and stably deliver the medication to the filling machine, improving the filling speed and shortening the production cycle.

Reduce manual intervention

Function: The automated operation of sanitary pumps reduces manual intervention and lowers the possibility of human error.

Importance: In pharmaceutical production, reducing manual intervention can improve production stability and consistency, ensuring drug quality.

Example: Sanitary pumps can be integrated with automated control systems to achieve automated operation of drug delivery and reduce the risk of contamination caused by manual operation.

Adapt to the characteristics of various medicinal liquids

Function: The sanitary pump can adapt to different viscosity, corrosiveness, and particle content of medicinal liquids, meeting the diverse needs in pharmaceutical production.

Importance: Pharmaceutical production involves multiple drug properties, and the diversity and adaptability of sanitary pumps can ensure their reliability in different application scenarios.

Example: When producing high viscosity ointments, sanitary pumps can stably deliver the ointment, ensuring its uniform distribution during subsequent processing.